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I just love easy handmade Halloween costumes, so I try to make a new one (or part of one) each year. Last year I shared my easy DIY bat wings tutorial and free pattern and this year I’ve got the matching easy DIY bat ears headband tutorial and free pattern for you!

Cucicucicoo is mainly a sewing blog, but I wanted to make this a “quick and easy satisfaction” project, so they are no-sew, opting instead for the glue gun to put it together.

Want a few more reasons why this is the best bat ears tutorial? Well, here they are:
- the hidden wire inside allows you to model and curve the ears to a more natural or interesting shape,
- because it’s a no-sew project, you can make these from start to finish in 10 minutes or less,
- there is a free pattern for the bat ears, but you could very easily modify it to create ears for any animal or creature, making this tutorial perfect for a myriad of Halloween and cosplay costumes!

So, are you ready to get started making your DIY bat ears headband? Great! Either watch the video below (or here on YouTube) or just continue to read below!
Materials for the DIY bat ears headband

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- a 22 x 30 cm (8 x 12”) piece of black felt*
- my FREE downloadable pattern (Sign up for my FREE newsletter to get the free downloadable bat ears template!)
- a plain headband* (black, if possible, but not necessary)
- straight pins*
- fabric scissors*
- regular scissors*
- florist or craft wire*
- needle nose jewelry pliers*
- glue gun*
(My free patterns are available to all Cucicucicoo Newsletter subscribers. The Newsletter is usually sent out every two weeks (or sometimes less frequently) and you can unsubscribe whenever you want. Sign up for the Newsletter here for access to dozens of free downloads, templates and patterns! If you are already subscribed, just look at the bottom of the last Newsletter you received for the link and password.)
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How to make an easy DIY bat ears headband
I only had white headbands, so I covered them with felt to match the ears. If your headband is already black, you can skip directly to the “Make the bat ears” section further down.
Cover the headband with felt

1. Measure around the headband with a flexible measuring tape. (picture A) Then measure the distance from one end to the other. Mine was 2.5 cm around and 36.5 cm long.
2. Cut out a strip from the same black fabric as the ears. The width should be the same as the measurement around the headband while the length should be about 2 centimeters longer than the headband length. Thus, my strip measured 2.5 cm wide and 39 cm long. (picture B)

3. Heat up the glue gun and put a little bit of glue on the top of the headband at one end. Center one end of the felt strip over the glue, making sure that the edge goes about 1 cm beyond the end of the headband. Press the strip down with your fingers.
4. Continue to add glue to the top of the headband, bit by bit, and press the felt down on to it. (pictures C and D)

5. Now put a little bit of glue on the bottom of the headband at one end (picture E) and fold the long edges of felt inwards so that they meet at the center. (picture F)
6. Continue like this, bit by bit, for the entire length of the headband. Be careful not to burn your fingers on the hot glue!

7. There will still be some extra fabric that goes over the ends of the headband. (picture G) If one or both ends are excessively long, just trim them down so that there’s no more than 1 cm extra. I had to trim the side that you can see on the right.
8. Place a dot of glue at the very end of the bottom of the headband, on top of the folded felt (picture H) and fold the end of felt over towards the inside. If you want, you can put a clip over it to keep it pressed down while it dries.

9. Now your headband is all covered and ready to get ears added to it! (picture I)
Make and attach the bat ears

10. Print the pattern without re-sizing it (at 100% size) and cut it out along the line with craft scissors.
11. Fold the felt in half and pin the pattern on it (picture J). Then cut the fabric around the pattern (picture K).

12. Unpin the fabric and separate the two layers so that you have two mirrored pieces. (picture L)

13. Use the craft pliers to bend over the tip of the florist’s wire (picture M), then squeeze tight to press the tip together.
14. Bend the wire so that it goes around the inside edge of the ear, starting from a couple of centimeters beyond the center part between the two halves. When you get 2 cm beyond the center on the other edge, cut the wire with craft scissors and fold the tip over with pliers, as in step 13. (picture N)
It was difficult for me to get still images of this step. If you don’t quite understand, you can watch this part of the video tutorial on YouTube, starting from minute 7:41, to get a better idea of how to do it.

15. Position the headband over the wires going through the center part of the felt. The fabric needs to be a little bit down from the top center with the wider curve downwards. (See picture O to get an idea of how.)
16. Bend the wire ends around the headband. (pictures O and P)

17. I forgot to get a photo of this step, but it’s quite easy. Use the glue gun to put glue over all the wire, including the ends twisted around the headband. Then fold the bottom half of the ear up so that the edges match with the top half and press them together well so that they’ll stick together. (picture Q)
18. Repeat steps 13-17 with the other ear, remembering to position it mirrored, with the bigger curve downwards. (picture R)

19. There are your bat ears! (picture S) Check the edges of the two ears; if there are parts where the glue inside is relatively far from the cut edges so that the two layers separate and open easily, put a small dot of hot glue between the layers and press the edges together. Be careful not to let the glue squeeze out from the inside!
20. Most likely the edges of the felt ears will be a big ragged or won’t match up perfectly in every point. If so, use fabric scissors to trim the edges to a smooth edge. (picture T)

21. You can wear your DIY bat ears headband like that or you can make them more realistic by bending the inside wire with your fingers in order to form more natural curves and cupped shapes. (pictures U and V)

And you’re done!
Wasn’t that so quick and easy? And it really makes a bat costume so much more complete and fun!

I created this pattern in the shape of a typical bat ear (although the shape can vary greatly according to bat species), but you can easily modify it to make any animal ear! I’ve already been thinking about making these into cat ears, but it would be really simple to make them smaller and at a different angle for Batman ears or circles for Mickey Mouse ears! There are also so many other characters with ears in the world of comics and video games that you could do this with if you love cosplay! What type of ears would you make?
Check out these great Halloween tutorials!
How to make easy DIY bat wings for Halloween (free sewing pattern)
These easy DIY bat wings are made to fit to your specific measurements, or just use the free sewing pattern!
How to Make a Hooded Cape for a Child or Adult
Turn into a witch, wizard, warlock, superhero or other hooded and caped character with this tutorial!
How to Make a Vampire Cape with a Stand Up Collar
This long vampire cape features a rigid stand-up collar, perfect for vampires, wizards, kings, or many other characters!
Easy DIY Bat Ears Headband FREE Pattern and Tutorial
Finish off your bat costume with these easy no-sew bat ears in just 10 minutes! Free downloadable pattern!
How to Sew a Witch Cape with a Rectangle of Fabric in 1 Hour
All you need to know to sew a simple witch cape is straight stitching in a straight line! The rectangle of fabric makes it easy!
60 Easy DIY Halloween Costumes for Teens and Kids
This collection of over 60 DIY Halloween costumes will have you running for your fabric stash and shears! Wonderful tutorials for teens and kids.
DIY Costume with Flowers: a field of flowers
This bright and cheery costume is sure to bring a smile to everyone's face! Choose one, two or all of the three components: body "field", neck leaves and flower hat. Sizes for kids and adults!
Easy Jack O Lantern Softie Tutorial – Great for Kids!
This kid-designed hand-sewing tutorial is a perfect beginner sewing Halloween craft and are a great decoration for your home!
10 Reasons to make your own costume
A walk down my memory lane of handmade costumes, starting from my childhood in the 1980s, which taught me many lessons of the importance of making your own costume instead of buying one.
Make a DIY Minion costume from Despicable Me
Everyone loves the Minions from the Despicable Me world! Learn how to repurpose materials to create your own DIY Minion costume!
Despicable Me costumes: Lucy Wilde's wig and accessories
Another beloved Despicable Me character is Gru's love interest, Lucy Wilde. But you can't dress up as her without her signature hairstyle and detective accessories!
Despicable Me costumes: Lucy Wilde's scarf and coat
Any Lucy Wilde costume also needs her fabulous teal trenchcoat and polka dot scarf! See how to make the scarf and my very hit-or-miss technique to creating the coat!
Do you want all the new sewing techniques and cool modern craft projects, in addition to this DIY bat ears headband FREE pattern? Then sign up for the Cucicucicoo Newsletter here for access to dozens of free printables!
Click here to save this project on Pinterest!














I tried subscribing to get the newsletter and it never came so I was not able to get the printable bat ears.
Hi Jacki, I checked and you are indeed subscribed. I just sent you an email with the link for all the free downloads. Let me know how it goes! ☺️
I’ve tried several times to subscribe, but am not receiving the email
I’ve sent you an email!